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UNCD Faces

 

 

Product Description

UNCD® is a form of diamond that features very low friction, chemical inertness, and superior wear resistance. UNCD Faces are offered to OEM and seal manufacturers enabling easy access to the benefits of diamond faces. Custom and small-lot quantities of UNCD Faces are routinely produced to our client's engineering drawings providing a "drop-in" improvement to current products and enabling new products with the benefits of diamond. Additionally UNCD Type M05 Stationary Seats are offered for standard ANSI pumps requiring O-ring style mating rings. UNCD Faces have a smooth, thin film of UNCD on silicon-carbide (alpha phase, self-sintered) to improve mechanical seal service life and performance and can be mated against either conventional SiC or carbon counterfaces.

Benefits of UNCD Faces

  • Offer the compelling benefits of diamond to your customers with a minimum investment and risk
  • Longer lasting seals in demanding applications
  • Increased energy efficiency
  • Reduced downtime and maintenance costs
  • Performs exceptionally well against carbon and silicon carbide counterfaces
  • Greater tolerance to dry running and poor lubricating conditions, abrasive slurries, and liquids above their boiling point

Applications and Features

UNCD Faces are designed for industrial applications including chemical, pharmaceutical, petrochemical, food and beverage processing, power generation, pipeline, and pulp and paper. They are particularly suitable for poor lubricating environments, including hot-water and applications that include temperature sensitive media. The low friction of UNCD Faces enables them to be mated with a variety of rotary seal materials including carbon-graphite and silicon carbide. The coefficient of friction (CoF) of the UNCD-silicon carbide combination is between 0.02 - 0.04, well below the CoF values of running carbon against silicon carbide.

In extreme wear tests, the combination of running UNCD against carbon has far outperformed silicon carbide running against carbon.

Product Offering

UNCD Faces are offered to customers engineering drawings in sizes up to 12 inches OD. UNCD Type M05 Stationary Seats are offered in five sizes to accommodate ANSI pumps with shafts from 1.125" to 2.125" diameters. See below for dimensions and related information.

For a quotation for your application, please provide the outside dimensions and/or an engineering drawing and your volume requirements. ADT will provide a quotation for your approval.

 

<
Shaft Dia.
Bore Dia. (+/-0.002)
Bore Depth
UNCD Mating Faces
1.125
1.750
0.437
M05112503
1.375
2.000
0.437
M05137503
1.750
2.500
0.500
M05175003
1.875
2.625
0.500
M05187503
2.125
3.000
0.559
M05212503
All dimensions in the table above are shown in inches

 

M05 Seats Tested with Type A05 Component Seals

Performance (Operating) Limits

Pressure: 200 psig (13.8 bar g)
Temperature: -15°F to +400°F
(-26°C to 205°C)
PV: Tested to 350,000 psi·ft/min
 
Speed: Up to 5,000 fpm (25 m/s)

 

 

Advanced Diamond Technologies, in the interest of constant improvement of our UNCD Faces, reserves the right to alter specifications and designs at any time, without prior notice.

 

Last updated September, 2008

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